project Specifics
Turnkey electrical and control solution for new fume treatment centre
The Boyne Smelters Development Group required a modern electrical, instrumentation and control solution as part of the new CBF4 Fume Treatment Centre (FTC). Our Team provided a pre-fabricated 16 m x 4 m 65 kA Motor Control Centre, complete with 3 x 315 kW exhaust fan VFDs, 26 local control stations, 100 instruments, Rockwell PLC systems, and Honeywell Experion SCADA.
The project was delivered successfully with design, supply, installation and commissioning. Ensuring seamless integration and robust operation.
About the Boyne Smelters Plant
Boyne Smelters Limited, based in Boyne Island, QLD, operates one of Australia’s largest aluminium smelters. The site is responsible for producing high-quality aluminium products, with operations including carbon baking and fume treatment systems to maintain efficiency, reduce emissions, and support sustainable production.
What We Delivered
Services:
- Detail design of Switchroom and Motor Control Centre
- Detail design of Instrumentation System
- Detail design of Communications and Control System
- PLC and SCADA programming
- Supply, installation and commissioning of Switchroom, MCC, Instrumentation and Control Systems
Delivery Method:
- Design and Construct with WTIC Joint Venture partners I&C Electrical
Outcome
Our Team successfully delivered a complete, turnkey solution that met all client requirements. The new FTC systems were integrated seamlessly, providing reliable operation, improved efficiency, and strong environmental compliance. The client was highly satisfied with the quality of the design, installation, and final commissioning.

A Welcon Project
This project was completed by our Welcon Team.
Since September 2024, Welcon Technologies has become part of SGA in a strategic move that leverages the strengths of both companies.
Welcon’s Team
